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DREAMESOURCE

Manufacturing & quality

Board design, final assembly, panel bonding and test under one roof. That is what makes a custom variant a project rather than a coordination exercise across three suppliers.

What we do in-house

  • Board-level design

    Core board, interface, power and reliability design. This is why a changed connector or an extra CAN channel is a design revision rather than a new supplier.

  • Final assembly & enclosure

    80,000 m² of automated plant. Dual-shot injection-moulded front bezel, aluminium rear housing, sealed to IP65 with IP67 available.

  • Cleanroom panel bonding

    Class-1000 cleanroom with automated optical bonding, which is what makes a 1000 cd/m² display readable in direct sunlight and keeps condensation out of the stack.

  • System & driver software

    Linux system integration, CAN and display drivers, and the EmbedBuilder toolchain that configures the application.

  • Control logic & protocols

    Hydraulic actuator control, motion interlocks, CAN / J1939 / CANopen and network communication.

  • Commissioning support

    Machine-level integration, fault-finding on site and continued updates. The team that wrote the driver is the team that answers the phone.

About the standards on our reports

Our test documentation is written against Chinese GB/T standards. Every one of them is a national adoption of an IEC or ISO parent standard — the test methods are the same, and the reports can be converted to an IEC/ISO reference without repeating the test.

The table below lists the parent standard for each. If your audit needs a specific one, ask us and we will tell you honestly whether we hold it or whether it must be re-run.

We have not yet re-issued these as IEC/ISO reports. Until we do, treat the GB/T originals as evidence of testing, not as a certificate for your market.

Test & validation

  • IEC 60068-2-27 Environmental testing — Part 2-27: Tests — Test Ea and guidance: Shock
  • IEC 60068-2-30 Environmental testing — Part 2-30: Tests — Test Db: Damp heat, cyclic (12 h + 12 h cycle)
  • IEC 60068-2-64 Environmental testing — Part 2-64: Tests — Test Fh: Vibration, broadband random and guidance
  • IEC 60529 Degrees of protection provided by enclosures (IP Code)
  • IEC 61000-4-4 Electromagnetic compatibility (EMC) — Part 4-4: Testing and measurement techniques — Electrical fast transient/burst immunity test
  • ISO 10605 Road vehicles — Test methods for electrical disturbances from electrostatic discharge
  • ISO 7637-2 Road vehicles — Electrical disturbances from conduction and coupling — Part 2: Electrical transient conduction along supply lines only
  • ISO 7637-3 Road vehicles — Electrical disturbances from conduction and coupling — Part 3: Electrical transient transmission by capacitive and inductive coupling via lines other than supply lines

Every unit passes a functional test before packing. The environmental and EMC qualifications below are type tests, carried out on representative samples.

What ships with a production batch

Available on request for any order. We would rather send these proactively than be asked for them during an audit.

  • Dimensional report for the delivered batch
  • Material declarations (RoHS, REACH)
  • Firmware version and checksum record
  • Functional test record per unit
  • Nameplate artwork and language variants used
  • Declaration of conformity for the model

Book a factory audit or video tour

Tell us which standard your audit follows and we will assemble the documentation before the visit, so the time is spent on the line rather than on paperwork.

Arrange a visit